SPI MACHINE (Solder Paste Inspection Machine)

The SPI Machine (Solder Paste Inspection Machine) is an advanced automated inspection system designed to analyze and measure solder paste deposits on PCBs with high accuracy and speed. It ensures that solder paste application meets precise volume, height, area, and alignment requirements, reducing defects and improving overall production yield.

Using 3D optical measurement technology, the SPI machine detects insufficient paste, excess paste, bridging, misalignment, and other soldering defects before component placement, ensuring high-quality PCB assembly. It is essential for Surface Mount Technology (SMT) manufacturing lines to enhance production efficiency and reliability

SPI MACHINE (Solder Paste Inspection Machine)

Product Features

  • High-Resolution 3D Inspection – Provides accurate height, area, and volume measurements for precise solder paste analysis.
  • Advanced Laser or Structured Light Scanning – Ensures non-contact, high-speed, and high-accuracy scanning.
  • Real-Time SPC Analysis & Feedback – Statistical Process Control (SPC) tools help identify and correct process variations.
  • User-Friendly Interface – Touchscreen control & AI-powered defect classification for intuitive operation.
  • Automated Conveyor Integration – Designed for seamless inline production with SMT lines.
  • Multi-Angle Image Processing – Captures detailed inspection data to identify inconsistencies.
  • Defect Detection & Classification – Detects missing, excess, or misaligned solder paste deposits.
  • Closed-Loop Feedback System – Provides feedback to the solder paste printer for automatic adjustments.

Product Applications

  • Consumer Electronics – Smartphones, laptops, gaming consoles, and home appliances.
  • Automotive Electronics – ECUs, ADAS systems, infotainment units, and power modules.
  • Medical Devices – PCBs for diagnostic equipment, monitoring devices, and wearable electronics.
  • Industrial Electronics – Automation controllers, power electronics, and IoT devices.
  • Telecommunications & Networking – High-speed routers, base stations, and optical communication boards.

Technical Parameters

Category ITEM VCTA-V850E VCTA-V850E VCTA-V850E VCTA-V850E VCTA-V850E VCTA-V850E
Inspection System Camera Digital High Speed 5m Pixel Import High-Speed 5M Pixel Digital Indutrial camera High-Speed 12M Pixel Digital Indutrial camera
Lens High-resolution telecentric Lens
FOV 36x36mm (18um) 36x30mm (15um)
Lamp-house Ring tower structure, high intensity R/G/B/W flash lighting
Speed Per FOV < 0.6s
Item Solder/Redgum: Volume, Area, Height, Shape, Shift, Bridge, Overflow
Defects Missing, Shift, Excessive, Insufficient, Bridge, Pull, Collapse, Shape, Goldfinger, Height, Overflow
Height Range 1~1000um
Area Range 0.1x0.1mm~10x10mm
Height detection resolution 0.37um
Height Accuracy on Certificated Targe 1um
Height/Area/Volume Repeatability on a Certificated Target < 1%@3sigma
GR&R < 10%
Mechanism System PCB Conveyor Bottom-up fix; Auto transmit and width correct based on SMEMA; Hight:900+-20mm
PCB Size 50x50mm~400x330mm 50x50mm~510x460mm 50x50mm~400x330mm 50x50mm~510x460mm 50x50mm~400x330mm 50x50mm~510x460mm
PCB Thickness 0.5-5.0mm
Max PCB Warp ± 5mm
X, Y Platform Driver AC servo system
Motor accuracy ± 1um
Moving Speed 700mm/s
Soft System Operation System Microsoft Windows 7x64
Controlling & Recognizing Characteristics 3D Light Sourcing Projection 3D Dual Light Sourcing Projection 3D Dual Light Sourcing Projection
Operation Graphic programming, Chinese, English
Result 2D/3D true color
Mark 2common Marks can be chosen, or muti-marks can be chosen and skip function of array boards
Programming Gerber 274D/X, CAD, Offline program, Bare Board Teach
Barcode Recognition Barcode, 2D barcode
MES Support Standard port available
SPC Offline SPC Support
Chart Any time Chart(excel, jpg, bmp), histogram and control chart to show volume, area, height, shif
Control System Computer Industrial computer : Intel Quad-core CPU Memory : 16G, Hard Disk : 2TB
Display 22 inch TFT 22 inch TFT
Others Machine Dimensions (L x W x H) 95x96x156cm 102x109x156cm 95x96x156cm 102x109x156cm 95x96x156cm 102x109x156cm
Weight ~650kg ~750kg ~650kg ~750kg ~650kg ~750kg
Power Supply AC220V±10%, 50/60Hz, 1200W
Air Supply 0.5MPA, 40cm³/min
Working Environment Temperature 10-40° C, humidity 30-80% RH